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Hot Melt Film Type Bonding Machines

Why choose us
 

Our Products

Underwear gluing machines, textile equipment gluing machines, hot melt adhesive dispensing machines, T8 automatic assembly line equipment, automatic panel light assembly line equipment, automatic dispensing machines, automatic soldering machines, automatic screw locking machines, robotic arms, and other intelligent devices.

 

Product Applications

Underwear, panties, yoga wear, tummy control pants, hats, shoe materials, textile clothing, leather, lighting, electronic components, electronic devices, industrial control, and other industries.

 

Production Market

We have cooperated with many large international underwear factories in China, Russia, Sri Lanka, Bangladesh, India, Vietnam, Turkey, the United States, and other countries, with an annual turnover exceeding 30 million.

 

Customer Testing

Before placing an order, you are welcome to visit our factory for inspection and tour. If necessary, we can provide on-site samples and accept all customer tests.

 

What Is Hot Melt Film Type Bonding Machines

 

Hot melt glue machine is a kind of hot melt glue equipment widely used in various industries. Its principle is simple and efficient, and it is widely used in bonding, sealing, packaging and other processes. This article will delve into the principles, application fields, functional characteristics and operating methods of hot melt glue machines to fully understand this indispensable equipment in modern industry.

 

Key Features of Hot Melt Film Type Bonding Machines

Applicable to Polyurethane Reactive Hot Melt Adhesives: Environmentally friendly, with no pollution during the laminating process.
Solventless Laminating: Materials are firmly bonded, providing a soft and comfortable handle that is washable.
Thermal Conductive Oil Heating System: Equipped for efficient heating.
Excellent Synchronization Performance: Ensures smooth and coordinated operation.
Expander Roller: Ensures smooth and even laminating, especially for elastic materials.
Precise Infrared Centering Unit: Guarantees accurate edge alignment during laminating.
Modern Gluing System: Ensures precise control of the adhesive amount.
Pneumatic Expanding Shaft: Facilitates convenient operation.

Non-Tension Unwinding Unit

Provides smooth and even laminating materials with good bonding strength.

Professionally Designed Hot Melt Adhesive Melter

Synchronized by the PLC system for optimal performance.

PLC Controlled

The machine is controlled by a Programmable Logic Controller (PLC) system with a touch screen. The modular design and Human Machine Interface (HMI) control system make operation easy and simple.

 

Which Applications Can Hot Melt Film Type Bonding Machines?

 

Home appliance industry
In recent years, the continuous development of the home appliance industry has become more and more demanding on the appearance and function of home appliances. The rational application of adhesives can not only meet the needs of product design but also have an obvious effect on improving production efficiency and reducing overall costs. The hot melt adhesive machine is also widely used as a sealing adhesive device in the production of home appliances. The main role of hot melt adhesives in the home appliance industry is bonding and sealing. With the widespread use of hot melt adhesives, the demand for hot melt adhesives equipment is also growing. For home appliances, such as televisions, DVDs, video cameras, many of the electronic components in them need to be positioned, which requires the hot melt glue machine to dispense a fixed amount of glue.


Automobile industry
Hot melt adhesives have many advantages and have various product types. They are widely used in the sealing of windshields in automobile manufacturing.


The filter industry
Hot melt glue has a wide range of application in air filters without separators, which can meet the physical and chemical properties of the material being bonded. In the manufacture of automotive air conditioning filters, most of them are hot melt adhesive bonding technology. In the manufacturing process of filter paper, such as folding, shaping, bonding filter frame, filling, sealing, etc. The hot melt glue machine is used for spraying and the application is very wide. The filter cartridge can be used in the production of automatic hot melt glue machine, which can save labor costs.


The cap bonding industry
Hot melt glue is widely used in the cap bonding industry, cosmetic caps, liquor caps, pendant bonding, etc.


Non-woven fabric industry
In the manufacture of some household items, such as diapers, adult incontinence products and sanitary napkins,hot melt glue machinescan be used together with domestic and foreign equipment.

 

Packaging and packaging label industry
Hot melt glue equipment is widely used in the field of trademark paper, self-adhesive tape, double-sided tape, medical breathable tape and other fields.


Shoe material industry
Hot melt glue spray machine is an indispensable assistant for the bonding of shoes.

 

Medical industry
Hot melt glue machine is applied to complete the hot infusion adhesive tape, non-woven breathable tape, self-adhesive wound dressing, perforated film tape and other medical dressings and medical protective clothing.

 

Clothing composite industry
Hot melt adhesive coating machine series products are commonly used in clothing coating composite industry. The quality of the clothes produced are with high efficiency and praised by customers.

 

Working Principle of Hot Melt Film Type Bonding Machines

The working principle of the hot melt glue machine mainly includes the following steps:

Heating

Through electric heating or other heating methods, the hot melt glue in the rubber bucket is heated to the melting state.

Conveying

The melted hot melt glue is transported to the glue gun or coating device under the action of pressure.

Coating

Hot melt glue flows out of the glue gun or coating device and is coated on the surface of the object that needs to be bonded or sealed.

Cooling and curing

The hot melt adhesive cools and cures on the surface of the object to achieve the effect of bonding or sealing.

 

Primary Factors Propelling the Hot Melt Adhesive Laminating Machine Market
Primary Factors
 

Technological Advancements: Innovations and improvements in hot melt adhesive laminating machine technologies enhance their effectiveness and accuracy. This includes advancements in automation, control systems, and adhesive formulations.


Digital Transformation: The increasing digitalization of manufacturing processes drives demand for advanced hot melt adhesive laminating machines that offer precision, efficiency, and integration with digital systems.


E-commerce Growth: The expansion of e-commerce platforms creates a need for reliable and efficient packaging solutions, including those provided by hot melt adhesive laminating machines, to ensure product safety and presentation.


Content Marketing: While not directly related to laminating machines, the growing focus on branding and packaging in content marketing strategies can drive demand for high-quality laminating solutions that enhance the visual appeal and durability of packaging.

皮带式多功能粘合机

 

Attention Points When Changing Pur Hot Melt Glue In The Machine

 

Separation and Power Supply: When cleaning the PUR polyurethane hot melt glue machine, first separate the hot melt adhesive heating disc from the PUR hot melt adhesive tank. Also, detach the PUR polyurethane hot melt glue barrel from the machine, ensuring that the power supply is disconnected while maintaining pressure in the lift cylinder.


Pressurization Caution: When removing the polyurethane hot melt adhesive machine from the tank, increase the pressure gradually from low to high. Do not use high-pressure gas directly to remove the tank, as this can cause accidents.


Channel Closure: After separating the heating discs of the PUR polyurethane hot melt machine and the adhesive barrel, close the channel between the pressure plate and the pump body to prevent curing before cleaning the PUR hot melt adhesive.


Safety Gear: When cleaning the heating plate of the PUR hot melt adhesive machine, staff must wear special high-temperature protective clothing and gloves. Avoid skin contact with the hot melt adhesive, molten PUR adhesive, and high-temperature parts to prevent burns.


Dry Nitrogen Use: The best practice for removing dried PUR adhesive from a 5-gallon hot melt glue barrel is to use dry nitrogen rather than undried compressed air. If compressed air is needed, it must be thoroughly dried, and the desiccant should be checked frequently.


Residual Adhesive Cleaning: After detaching the PUR hot melt adhesive barrel, immediately and thoroughly clean any residual adhesive from the press disc. Avoid using hard tools to prevent damaging the Teflon coating on the hot melt adhesive plate.


Special Cleaning Techniques: Due to the special structure of the PUR hot melt adhesive machine's heating plate, it may not be possible to completely clean residual PUR adhesive quickly. Use dry nitrogen for protection, and ensure that residual adhesive is cleaned within 10 minutes. Do not use hard tools for cleaning.


Reassembly: After cleaning, promptly reinstall the pressure plate into the new PUR hot melt glue barrel to prevent issues.

 

How to Choose Hot Melt Film Type Bonding Machines
 

Consider Production Needs

First, companies need to understand their production requirements in detail. This includes factors such as the expected production scale, process flow, and production speed. Different PUR hot melt adhesive laminating machines are suited to different production needs, so understanding these needs is the first step in selecting the right model.

Determine Application Areas

PUR hot melt adhesive laminating machines have varying requirements depending on the application field. For instance, in automobile manufacturing, there may be higher demands for bonding strength and heat resistance. In packaging, the focus might be on production efficiency and rapid curing of the adhesive. Therefore, determining the application field is crucial for selecting a suitable PUR hot melt adhesive laminating machine.

Pay Attention to Key Parameters

When choosing a PUR hot melt adhesive laminating machine, several key parameters require special attention:

 

Melting Speed

The melting speed directly affects production efficiency. Machines that melt adhesive quickly can increase the production line speed, thereby improving overall efficiency. Therefore, select a machine with an appropriate melting speed based on your production needs.


Glue Quantity Control Accuracy

The accuracy of glue quantity control is crucial for product quality. Uneven glue application can lead to inconsistent product quality. Thus, it is important to choose a PUR hot melt adhesive laminating machine with precise glue volume control.

 

Temperature Control System

The performance of PUR hot melt adhesive is significantly influenced by temperature, making the temperature control system a key feature. An advanced temperature control system ensures that the adhesive maintains a stable temperature throughout the production process, enhancing the glue's performance and bonding effectiveness.

 

Equipment Stability and Reliability

The stability and reliability of the equipment are vital for the production process. Choosing a PUR hot melt adhesive laminating machine with high stability and reliability can minimize equipment failures and improve production line consistency.

Consider Future Development

When selecting a machine, companies should also consider future development plans. Opting for a PUR hot melt adhesive laminating machine with scalability and upgradeability can better accommodate changes in future production needs.

 

 
Our Factory

 

The company entered the LED industry, focusing on the development of glue dispensing machines, three-axis platform dispensers, T8 machines, customized assembly lines, three-axis screw lock machines, three-axis soldering machines, and more.

 

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Certifications

 

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FAQ

 

Q: What is a Hot Melt Film Type Bonding Machine?

A: A Hot Melt Film Type Bonding Machine is used to apply hot melt adhesives in film form to bond various materials together. These machines are commonly used in industries such as packaging, automotive, textiles, and more for laminating, bonding, and sealing applications.

Q: How does a Hot Melt Film Type Bonding Machine work?

A: The machine heats a film of hot melt adhesive until it melts. This molten adhesive is then applied to the surfaces being bonded. The materials are pressed together while the adhesive cools and solidifies, creating a strong bond.

Q: What materials can be bonded using Hot Melt Film Type Bonding Machines?

A: Commonly bonded materials include plastics, metals, fabrics, paper, and cardboard. The versatility of hot melt adhesives allows for a wide range of materials to be joined effectively.

Q: How important is temperature control in a Hot Melt Film Type Bonding Machine?

A: Temperature control is crucial as it ensures the adhesive maintains the right consistency for effective bonding. Fluctuations in temperature can affect the adhesive’s performance and the quality of the bond.

Q: What is the difference between Hot Melt Film Adhesives and other types of adhesives?

A: Hot melt film adhesives are solid at room temperature and melt when heated. They offer quick setting times and strong bonds. In contrast, other adhesives like solvent-based or water-based adhesives may require longer curing times and have different application and performance characteristics.

Q: What routine maintenance is required for Hot Melt Film Type Bonding Machines?

A: Routine maintenance includes cleaning the adhesive application parts, checking and replacing filters, inspecting and calibrating temperature controls, and ensuring all mechanical parts are lubricated and functioning properly.

Q: What is the working principle of Bartack machine?

A: At first, the m/c produces tack stitches in a small length (1-2cm) and then sews covering stitches over and at right angles to the first stitches. The variables are the no. of tacking stitches and the no. of covering stitches.

Q: How does a Bartacker work?

A: A bar tack is simply a series of zig zag stitches that are placed very close together. They are generally about 1/16” - 1/8” wide and 1/2” - 3/4” long, although the size can vary based on the application. There are a couple of different ways to sew a bar tack, which we will go over below.

Q: What type of needle does a Bartack machine use?

A: For bartacking machine Zoje ZJ1900DSS-3-04-V4-TP we recommend SCHMETZ system needles 135x5 or 135x5 SERV7 , with points matched to the fabric being sewn. 3500 s.p.m.

Q: What is the best thread for a Bartack machine?

A: The thread generally used is a T-21 or T-27 spun or T-24 corespun thread. If the buttons have any sharp edges like metal buttons, we recommend corespun threads.

Q: What is the function of over edging machine?

A: The overedging machine is used to form a multithread overedging seam. The stitch forming tools for the formation of the overedging seams are preceded by stitch forming tools for the forming of a two-thread chain stitch on the side of each of the overedging seams.

Q: What are the benefits of edge banding machine?

A: First, it holds moisture out, serving as a de facto seal on the edge of the core material. Second, edge banding increases strength and resilience by providing shock protection. Aesthetically, edge banding covers unsightly rough edges and creates a glossy finish to match your tops and sides.

We're well-known as one of the leading hot melt film type bonding machines manufacturers and suppliers in China. Please rest assured to wholesale customized hot melt film type bonding machines made in China here from our factory. Contact us for more details.

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